10245 N. Enterprise Drive

Mequon, WI 53092

Phone 262-238-7000

Fax 262-238-7007


General MetalWorks is a full service Metal Fabricator with the capability to laser, shear, punch, form, roll, machine and weld your parts. We can deliver unpainted, painted, and/or plated parts and we offer a variety of assembly services. Our focus is primarily on material thickness of 1/2 inch and less which allows us to make your parts with the highest possible quality and efficiency while offering you the best possible price.


General MetalWorks is a Woman Owned Small Business, located just north of Milwaukee, Wisconsin. We have 50 employees and 43,000 sq. feet of manufacturing area.


Examples of some our products include:

¨      truck and construction machinery parts serving large OEM customers

¨      shelving and display units for the Point of Purchase industry

¨      tanks, cabinets, and enclosures for the Healthcare and Computer industries



SIC code: 3499

NAICS codes: 332312,332322, 332439, 332999, 333111, 333112,

333120, 333298, 333311, 333924, 333999, 336120, 336510, 336992, 339950



General MetalWorks is continually working to develop and refine the special skills and capabilities that add value for our customers and improve our ability to serve their needs.

We offer delivery in our local area and can also arrange to have your parts shipped to their final destination anywhere in the world.





Display Units

Truck Parts

Drug Product Enclosure

Aluminum Container

Hydraulic Tanks

Electronic Enclosure


At General MetalWorks we have state-of-the-art equipment on our production floor and in our design area. We have a Laser Flexible Manufacturing System (FMS) consisting of two Mitsubishi lasers (4,200 watt and 2,000 watt) and a computer controlled steel storage tower capable of housing 120,000 pounds of material. General MetalWorks boasts 200 tons of stamping press capability and 220 ton forming capability. We also have 4 computer numerical controlled (CNC) hydraulic press brakes, 3 CNC turret punching machines, and a CNC hydraulic shear. Our shear has a 12-foot work area and we have three rolling mills. We roll various parts including cones and cylinders for many of our customers.


   



General MetalWorks Machine Capabilities


Laser

Turret Punching

Stamping

Forming

Shearing

Rolling

 

 

 

 

 

 

 

Mild Steel

24 Gage to 5/8”

24 Gage to 5/16"

24 Gage to 1"

24 Gage 13' Wide to

24 Gage to 3/8"

10 Gage, 14' Wide to

 

 

 

 

1" Thick 1' Wide

 

1" Thick, 6' Wide

 

 

 

 

 

 

 

Stainless Steel

24 Gage to 3/8"

24 Gage to 1/4"

24 Gage to 1"

24 Gage 13' Wide to

24 Gage to 1/4"

10 Gage, 14' Wide to

 

 

 

 

3/4" Thick 1' Wide

 

1" Thick, 3' Wide

 

 

 

 

 

 

 

Aluminum

.0201" to 3/8"

.0201" to .375"

.0201" to 1"

.0201" 13' Wide to

.0201" to .375"

.0201" Thick, 14' Wide to

 

 

 

 

1" Thick 1' Wide

 

1" Thick, 12' Wide

 

 

 

 

 

220 Tons

 

 

Work Area

60" by 120"

48" by 64"

50" by 120"

13'

12'

14'

 

 

 

 

 

 

 



General MetalWorks Welding Capabilities


We are certified ASME Section IX for MIG (GMAW) and TIG (Heliarc, GTAW) welding, as well as stud and spot welding. Our TIG welding process is also certified to MIL-STD-2219. We have also recently added an IGM ModulARC FW 250 welding robot. We weld a wide variety of parts such as oil and water tanks, truck fenders, hoods, brackets, grills, vending machines, cement mixer chutes and hoppers, and a host of storage containers made from steel, stainless steel and aluminum.


   



Mitsubishi Flexible Manufacturing System (FMS)


Our Mitsubishi Laser Flexible Manufacturing System, programmed with Ncell software, allows us to laser parts on a "24/7" basis. The FMS laser system is supported by a 20 shelf material tower and automated material handling system. This integrated system provides us with a computerized process for lasering exacting parts for many industries including tight tolerance parts for specialized electronic components, point of purchase display units, signs, logos, and emblems. The lasers' minimal setup time also supports rapid prototyping. Equipped with automatic load/unload capability, our lasers can be run unattended, reducing costs and allowing us to pass along savings to our customers.


20 Shelf Steel Handling Tower IGM FW250 Robotic Welder


We regularly fabricate shrouds, electrical panels, shelving units, storage containers, computer enclosures and electronics housings.


       


       


We believe our laser capability in conjunction with out turret punching, press brake, welding and assembly expertise allows General MetalWorks to a produce a wide variety of quality parts for our customers in a time efficient and cost effective manner. We have the flexibility to offer different fabrication operations to our customers such as: shear/ punch/ form or laser/form in response to their time, volume, and tolerance constraints.


Our Quality Department performs first article inspections and in-process inspections to ensure our parts meet customer requirements. Precision measurements are made in a controlled environment with our computer controlled Starret Coordinate Measuring Machine that has a 48 inch by 64 inch bed.




Computer Hardware And Software:


General MetalWorks uses FabriWin, SolidWorks, and AutoCAD software to design and develop fabrications. In most cases our customers are able to electronically transfer designs to us in their native CAD file formats, such as DWG, IGES, SAT, and STEP. This means very rapid part development with little chance of missing design intent – perfect for prototypes.


Back-of-envelope to finished product is also possible if you’d like us to handle the design work. We will work with you to optimize function and economy.


Shown here is a knockdown point of sale stand designed at General MetalWorks.




We design and build our own welding fixtures, right from the assembly models. This ensures consistent economical product over long or short runs. This welding fixture was part of a base used for displaying the new Nintendo Game Cube. Over 3000 units were built - sheet stock to paint – in a little over 5 weeks.


   


Heavy weldments to light gage fabricating, pemming and assembly. General Metalworks is the name of quality fabricating. You can contact us by email at general@genmet.com or visit our website at www.genmet.com.



We use JobBOSS Software to support all business operations:

¨      estimating and quoting,

¨      production scheduling and job traveler creation

¨      work completion tracking and job cost studies

¨      financial reporting 



We continuously monitor the status of customer projects to ensure commitments are satisfied and projects meet required schedules.  General MetalWorks enjoys a number of ongoing relationships with key customers utilizing blanket orders ranging from 12 months to 90 day and 30 day forecasts to communicate customer need dates and ensure reliable and timely production while optimizing cost savings.  General MetalWorks supports Electronic Data Interchange (EDI) and has Kan-Ban arrangements with major customers.  We also effectively support “just-in-time” and stocking programs with our strategic partners.  Every employee at General MetalWorks has been through Lean Manufacturing training and we use Value Stream Mapping initiatives to continuously improve our workflow and throughput.




Contact Information:

General MetalWorks Corporation

10245 N. Enterprise Drive

Mequon, WI 53092

Phone      262-238-7000

Fax          262-238-7007

                                                                                   

WEB Page: www.genmet.com
E-Mail Address: general@genmet.com
Internet IGES & DXF File Transfer: general@genmet.com


Key Contacts:

(262) 238-7000


Dani Heimerl ext. 116 Customer Interface Coordinator
Chuck Minor ext. 130 Quality Manager
Missy Propper ext. 119 Purchasing Manager
Bill Mahnke ext. 133 Shipping and Receiving Manager
Davis George ext. 118 Engineering/Design Specialist
Steve Ferguson ext. 126 Lead Estimator
Uwe Knie ext. 155 Information Services Manager
Tom Hagen ext. 113 Vice President
Mary Isbister ext. 115 President
Eric Isbister ext. 125 CEO

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